About

Thiago Lima Souto

Automation & Mechatronics Engineer · Level III NDT · Auckland, New Zealand

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NDT Certifications
UT Level III Ultrasonic Testing
PAUT Level III Phased Array UT
ToFD Level III Time-of-Flight Diffraction
ET Level III Eddy Current Testing
MPI Level II Magnetic Particle Inspection
PT Level II Penetrant Testing
AINZ Signatory UT · PAUT · ToFD · ET · PT · MPI · Visual
Countries Worked
New ZealandBrazilNorwayUSAScotlandFrench PolynesiaAustralia
Languages
Portuguese Native
English Fluent
French Basic
Spanish Basic
Based in

23 Fairview Road, Mount Eden - Auckland

New Zealand

thiago@twin-crystals.com

+64 027 309-9070

15+
Years in NDT
20k+
PAUT Joints
6
FPSOs
7
Countries

My Story

I'm an Automation and Control Engineer with a Master's degree in Mechatronics and over 15 years of NDT field experience across some of the most demanding industrial environments on the planet. I hold Level III certifications in UT, PAUT, ToFD and Eddy Current, with Level II in MPI and PT — and I'm currently completing a second Master's in Automation and Robotics Engineering in New Zealand.

My career started in 2009 on Petrobras pipeline construction in Brazil. It quickly evolved through offshore platforms in Norway, FPSO construction in Rio de Janeiro, refinery shutdowns at REPLAN, crack sizing for Monsanto in the United States, and pipeline inspection at the Shetland Gas Plant in Scotland. Each environment built a different layer of expertise — and a deep understanding of what reliable inspection actually demands.

Over those years I've personally inspected more than 20,000 stainless steel joints using phased array, across alloys from TP304 and TP316L to Duplex, Super-Duplex, Inconel 625 and Incoloy 800HT. I've built and qualified PAUT procedures validated by Petrobras SEQUI, ABS, MODEC and Bureau Veritas — and I've trained and supervised teams to deliver 1,700+ joints in a single 40-day campaign.

Since moving to New Zealand I've worked as Quality Manager at MTL (achieving AINZ signatory status across seven NDT methods) and as Advanced NDE Technician at Bureau Veritas Auckland. I've published technical papers at COTEQ and the South Australia NDT Conference on phased array inspection of stainless steel nozzles and eddy current testing of heat exchangers.

Twin Crystals exists to make that depth of experience available to clients who need independent Level III expertise — without the overhead of a large inspection company.

"Leadership, innovation, and a highly driven attitude — every time, on every project. No job-related injuries."

— Thiago Lima Souto

Education

Master of Automation & Robotics Engineering — New Zealand (current)
Master of Mechatronics Engineering — New Zealand
Automation and Control Engineering — Rio de Janeiro, Brazil
MBA — Project Management (Latu Sensu) — UFRJ, Brazil (incomplete due to international travel)

Relevant Courses

Zone Discrimination, Strip Scan & Corrosion Mapping

AGR — Winsford, UK

Welding Inspector Level 1 & Level 2

Four Trend, São Paulo

HEUT & EBS

Stavanger, Norway

Working at Heights, Confined Space & Gas Detection

Industry Certified

Publications

COTEQ 2019 — 14th Conference on Equipment Technology

Article 264 — Inspection of 304 Stainless Steel Nozzles Using Phased Array

2019 South Australia Conference & Trade Exhibition

Inspection of Stainless Steel 316L Acid Heat Exchangers and Brass Condensers Using Eddy Current Testing and Videoscope with 3D Simulation of Discontinuities — A Case Study

Career Timeline

2009

Field UT — Petrobras Pipeline Construction

First industry role at PRO-INSP on the Monteiro Lobato Treatment Unit, São José dos Campos. UT inspections to B31.8, B31.3, API 1104 and AWS D1.1 on a Petrobras / IESA / Camargo Corrêa / Queiroz Galvão consortium project.

2010

Boiler Inspection — Confined Space

TEQUALY Metalúrgica, Araucária. UT inspections inside Fosfértil boilers to ASME B31.1 standard. Working in confined space on a Vale Fertilizantes maintenance shutdown.

2011

Offshore Norway & Platform Modules

PA Operator offshore on Talisman YME platform, Stavanger — OmniScan MX2, Cobra scanner, Chain-Scanner and HSMT Compact Scanner on Duplex, Austenitic and Carbon Steel. Then P-58 & P-62 Platform Modules with UTC: 2,500+ joints from 2.8 mm to 52 mm.

2013

FPSO, Subsea & US Crack Sizing

Guara-Lula NE Project with Subsea 7; P55 Infield Export SCR with Saipem; COMPERJ petrochemical complex with Construtora Barbosa Mello. Deployed to Fulton, Illinois for crack sizing on a Monsanto INOX 316L tank.

2014

Shetland Islands & FPSO MV24/MV26

PA Operator on the Shetland Gas Plant, Laggan Tormore TOTAL project for PETROFAC. Supervised PAUT on Cabiúnas Petrobras Terminal Expansion and MV24/MV26 FPSO circumferential welds (Carbon Steel, Duplex, Super-Duplex, Stainless Steel).

2016

Operations & Quality Manager — Phased Brasil

REPLAN Petrobras refinery: procedure production and validation, test coupon design, PAUT & ToFD on reactor structural welds, coking towers, compressor nozzles, CO duct and dissimilar joints. Consultancy for Anglo, Braskem, Linde, ArcelorMittal and Orion Engineered Carbons.

2017

FPSO P-69 & MODEC MV27/MV29

PAUT procedure writing and validation with Petrobras SEQUI on FPSO P-69 (A333 Gr.8 × Inconel 625). Procedure revision and validation with ABS and MODEC on MV29 and MV27 FPSOs. Delivered 1,700+ stainless steel joints in 40 days.

2018

Quality Manager — MTL New Zealand

Quality Manager and Advanced UT Technician at Material Testing Laboratories, Auckland. ISO 17025 and ISO 17020 compliance. Approved as AINZ Signatory across Visual, ET (welds & material sorting), UT, PAUT, ToFD, PT and MPI.

2019

Advanced NDE Technician — Bureau Veritas NZ

Current role at Bureau Veritas Auckland. Writing procedures and conducting advanced inspections using PT, MT, UT, Eddy Current, Phased Array and ToFD across New Zealand industry. Published at COTEQ and the South Australia NDT Conference.

2022

Twin Crystals Founded

Established Twin Crystals NDT to deliver independent Level III expertise, written procedures and engineering consultancy — drawing on 15+ years of international field experience across 7 countries.